Low Pressure Overmoulded Cables for Superior Protection

One of our techniques at Novara Technologies is low pressure overmoulding, which offers many distinct advantages. This technique of overmoulding is particularly useful where reliability, durability and precision are of paramount importance.

Here are a few reasons to use a manufacturer that uses this technique:

Enjoy enhanced protection and durability

Low pressure overmoulding creates a protective seal around cable assemblies. It therefore provides excellent resistance to environmental stressors such as moisture, dust and chemicals.

With our sealing process, cables will be well-protected in harsher conditions. This is particularly beneficial for industries like automotive, aerospace and industrial equipment where cables are often exposed to more extreme environments.

Improved mechanical strength

Overmoulding strengthens the mechanical structure of the cable assembly. By encapsulating the connectors and cable junctions, we can provide extra strain relief, reducing the risk of damage from flexing, pulling or bending.

This is crucial if your cables will experience frequent movement or stress.

This technique provides more design flexibility.

Our manufacturers can easily customise the shape, size and material of the mould to meet your specific requirements. We can deliver bespoke solutions to fit many unique applications, ensuring that the cable assemblies are optimised for their intended use.

It’s also much more cost-effective.

The process requires less expensive tooling and can often be completed more quickly, so production costs are generally lower. We can pass these savings on to our customers, making it an attractive option for large-scale production without compromising on quality.

Low pressure overmoulding results in a neat and professional finish.

It can therefore enhance the visual appeal of your final product. We can incorporate logos, colours and marks of branding into the mould design, so you can reinforce your brand.

By fully encapsulating the components, low pressure overmoulding helps to improve the electrical integrity of the cable assembly. This process minimises the risk of short circuits and electrical interference, ensuring reliable performance, which is critical in telecommunications and medical equipment.

Find out more about our overmoulded cables. Or don’t hesitate to contact us for more information.